A publication of the National Electronics Manufacturing Center of Excellence
August 2006
ACI EMPF

ISO 9001-2000
Certified
American Competitiveness
Institute
One International Plaza
Suite 600
Philadelphia, PA 19113
(610) 362-1200
FAX: (610) 362-1290
HELPLINE: (610) 362-1320
WEBSITE: www.empf.org
www.aciusa.org

The EMPF is a U.S. Navy-sponsored National
Electronics Manufacturing Center of Excellence focused on the development, application, and transfer of new electronics manufacturing technology by partnering with industry, academia, and government centers and laboratories in the U.S

Technical Editor

Michael D. Frederickson,
EMPF Director

Please direct comments
and/or questions to the Editor at
empfasis-editor@aciusa.org
610-362-1336


In This Issue

DDG-1000/LCS/CVN-21 Affordability

 

IJP-J-STD-001D Operator Proficiency Training

 

Ask the EMPF Helpline

 

Corrosion in Electric Hardware

 

Manufacturer's Corner: Advanced Stencil Printer Technology

 

Tech Tips: BGA Re-Balling

 

ReEnginerring Affordable and Sustainable Military Systems with Open Architecture

 

 


IAB
Industrial Advisory Board
Gerald R. Aschoff, The Boeing Company
Dennis M. Kox, Raytheon
Gregory X. Krieger, BAE Systems
Edward A. Morris, Lockheed Martin
Jack R. Harris, Rockwell Collins
Gary Kirchner, Honeywell
Andrew Paradise, Northrop Grumman
Art Smedberg, ITT Industries, Avionics Division


Sign up to receive email notifications of the newests issues of the EMPFasis!

title

Operator proficiency trainingis being offered for IPC-J-STD- 001D. This standard describes materials, methods and acceptance criteria for producing soldered electrical and electronic assemblies. This training is applicable for anyone who is responsible for the assembly of equipment built to the requirements of IPC/EIA J-STD-001.

The J-STD 001 Application Specialist course consists of five modules in which the duration can range from one to five days depending which modules are chosen to be taught. This modular design allows employers to select the appropriate amount of training to meet each individuals needs.

  • Module One: which is the pre-requisite for modules 2 - 5, covers General requirements, materials, components, cleanliness, assembly and soldering processes. The remainder of the program is as follows:

  • Module two: Wrapping, soldering, and inspection of stranded wire connections to various terminals.

  • Module three: Installation, soldering, and inspection of components in plated- through-holes.

  • Module four: Mounting, soldering and inspection requirements for surface mount components.

  • Module five: Inspection criteria of the ANSI/J-STD-001.

1Students will learn the differences between the three product classes, how to interpret the requirements of the standard and become familiar with the terminology used. Workmanship skills assessment is used with modules 2-4. The student must perform wire and component preparation and hand solder the terminations. The soldered connections have to meet class 3 requirements of the J-Std. It is also required that ½ of the soldered connections be done utilizing lead-free solder.

There is also written tests associated with each module. Module one has a open and closed book multiple choice test. The average between the two tests must be 70% or greater.The remainders of the modules each have an open book test in which the student must score greater than 70% on each.

Upon successful completion the student will receive a certificate valid for two years from the date of issue in the areas where proficiency is demonstrated. The certification is a portable credential which is issued to the individual. If the student was previously certified to the J-STD, they have the option of either taking the recertification class or they may go thru the challenge process. The recertification class runs for 2 days. The first day is a general review of the standard highlighting the differences in the D revision. On the second day the student will perform the workmanship samples and take the written tests. The challenge process is a one day class where the student comes in and takes all the tests and then completes the workmanship samples without any technical instruction or review.

 

Chuck Wagner

 



[site map]