A publication of the National Electronics Manufacturing Center of Excellence
May 2007
ACI EMPF

ISO 9001-2008
Certified
American Competitiveness
Institute
One International Plaza
Suite 600
Philadelphia, PA 19113
(610) 362-1200
FAX: (610) 362-1290
HELPLINE: (610) 362-1320
WEBSITE: www.empf.org
www.aciusa.org

The EMPF is a U.S. Navy-sponsored National
Electronics Manufacturing Center of Excellence focused on the development, application, and transfer of new electronics manufacturing technology by partnering with industry, academia, and government centers and laboratories in the U.S

Technical Editor

Michael D. Frederickson,
EMPF Director

Please direct comments
and/or questions to the Editor at
empfasis-editor@aciusa.org
610-362-1336


In This Issue

Open Architecture and Software Defined Radio Technology Provide Affordability for Shipboard Electronics

 

Characteristics of Conformal Coatings

 

Ask the EMPF Helpline!

 

Challenges to Consider When Maintaining Deployed Military Electronic Systems

 

7711/7721 Printed Circuit Board Rework & Repair

 

Tech Tips...Design for Sustainability

 

Manufacturer’s Corner: ERSA BGA Repair

 

Upcoming Training Center Courses

IAB
Industrial Advisory Board
Gerald R. Aschoff, The Boeing Company
Dennis M. Kox, Raytheon
Gregory X. Krieger, BAE Systems
Edward A. Morris, Lockheed Martin
Jack R. Harris, Rockwell Collins
Gary Kirchner, Honeywell
Andrew Paradise, Northrop Grumman
Art Smedberg, ITT Industries, Avionics Division


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Today’s manufacturing processes continue to improve manufacturing yields. This is due in part to manufacturing personnel being well trained and equipped with the best equipment and tools available on the market.  However, due to constant evolving manufacturing technologies and the inevitable PCB defects caused by varying factors, there will always be a need for qualified and trained personnel to properly disposition assemblies that require rework or repair.  The EMPF offers a comprehensive certification course that is part of the overall IPC certification program designed to meet these training needs.

The IPC 7711/7721 courses have been designed to meet the needs of manufacturing personnel with PCB rework, repair, or modification responsibilities.  Participants will receive hands-on training in the correct methods for reworking, restoring, and modifying electronic boards and assemblies. Those who successfully complete the course will receive a certification that is valid for two years. Pre-requisites for the course include above-average soldering skills and analytical capabilities.

Students will be taught the general requirements and basic terminology of IPC-7711/7721. Additionally, students will also learn the basic considerations used in analyzing rework and repair, tool and material considerations, proper handling
techniques, and basic cleaning procedures. Additional topics include:

Wire Splicing:  Students will learn to determine the feasibility of repair, the four types of splices used, and tinning and soldering considerations.

Through-Hole Technology: In this module, students will learn the skills for removing, land preparation, and reinstalling
axial-leaded, radial-leaded, and multi-leaded components on PWAs utilizing the continuous vacuum and wicking method.

Chip and MELF Components:  Students will learn how to properly remove this component family and how to clean and prepare pads, and reinstall components.

SOIC and SOT Components:  Students are instructed in the industry accepted procedures for removal, cleaning and prepping termination areas, and replacing components.

Quad Flat Paks (J-Leads & Gull Wing):  Students focus on the removal, pad preparation, and reinstallation of fine pitched (20-30 mil), multi-leaded, J-leaded, and gull/L wing devices.

Laminate Rework and Repair:  Students will learn the procedures, and develop and demonstrate the skills for repairing damaged laminate materials using the newest materials and tools available to the electronic manufacturing industry.

Conformal Coatings:  Students focus on the procedures and processes for the removal and replacement of conformal coating.  Students will learn about various conformal coating removal techniques, including mechanical, thermal, and solvent methods.

The modularized curriculum allows you to customize your training to select the modules that will best serve your
specific needs.  For example, a customized course would be best for a company that uses only through-hole technology and only needs their workers to be proficient in rework of through-hole components.  Similarly, companies manufacturing surface mount devices need only select the modules that pertain to their specific manufacturing needs.

Courses are available in our classroom or on-site at your facility. For additional information, class schedules, or to register for a course, please contact the Registrar at (610) 362-1295 or via email at registrar@empf.org.

 

 

 


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